How robotic welding works
Unlike manual welding, where the welder still has an active role, robotic welding is an automated welding process carried out by welding robots. These robots are programmed with specific instructions for each project, providing a high degree of flexibility and customisability.
Robotic welders, or cobots as they are also known, are designed to relieve welders and perform complex detail work. They are user-friendly and are often used for repetitive welding tasks, where they can achieve significantly higher precision and efficiency than manual welding.
Robotic welding at Stans & Press
At Stans & Press, we carry out robotic welding using CMT technology suitable for serial production. Our robot welders can perform TIG, and MIG/MAGwelding of the highest quality. In addition, we offer manual welding for more advanced welding tasks.
The basics of robotic welding
To be able to implement robotic welding in a production requires focus on programming and fixturing. It is important to carefully analyse the current welding production, including its different operations and costs and compare with robotic welding as an alternative.
Robotic welders rely on data input from the operator to perform specific welding tasks. These tasks do not have to be identical each time as the robot can be reprogrammed for different requirements. Once the robot has been programmed, it can repeat the same tasks around the clock, but if the task changes, new programming is required for the robotic welder to adapt to the new requirements.
5 benefits of robotic welding
By implementing robotic welding in our production, we can benefit from a number of significant advantages. Here we go through some of them.
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Reducing labour shortages
Today, there is a shortage of welders, but robotic welding has the potential to free up time and reduce labour shortages. It allows manual welders to focus on more advanced and specialised projects, while robots take care of repetitive tasks.
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Minimising waste and saving resources
In manual welding, there is a risk of making mistakes - something that is not a problem in robotic welding. A robot cannot get tired or lose concentration, which reduces the amount of rejected material that does not meet quality standards. As a result, we can save on resources and minimise material consumption.
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Ensures repetitive precision
With robotic welding, we can guarantee that every product is handled with exactly the same level of precision. Unlike a manual welder, the robot can maintain consistent speed and product quality on every project, making the process more reliable and time efficient.
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Reducing production costs
An investment in robotic welding often provides a quick return in less than a year. In addition, we reduce the need for manual labour and thus the costs of recruitment and training. The increased production volume allows us to scale up production and meet the increased demand.
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Improves safety in the workplace
Robotic welders contribute to a safer working environment. They have in-built safety features that allow them to handle hazardous tasks that might otherwise pose potential risks to manual welders. These include welding in confined spaces, handling hazardous materials or exposure to high noise levels.
Ask us about robotic welding
At Stans & Press, we guarantee the highest quality welding, whether it is performed manually or through the use of robotic welding. Our experienced welders are all certified to the relevant standards. If you need help with welding or have any questions about how robotic welding works, you are more than welcome to contact us.